High-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-Life

Product Details
Customization: Available
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
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  • High-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-Life
  • High-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-Life
  • High-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-Life
  • High-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-Life
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Quality Control Standards
  • Company Profile
  • FAQ
Overview

Basic Info.

Layout
Expansion
Gear Shape
Bevel Gear
Step
Double-Step
Type
Gear Reducer
Shell Material
Cast Iron / Ductile Iron
Shell Hardness
Hbs190-240
Gear Machining Accuracy
Precision Grinding, Grade 6~5
Heat Treatment
Tempering, Carburizing, Quenching, etc.
OEM
Aceept
Transport Package
Wood Case
Specification
Based on the product
Trademark
Ocheng
Origin
China

Product Description

High Torque Low Noise Worm Gearbox Reducer Helical Gear Speed Reducer

Product Description

Product Overview
K57 / KA57 / KF57 / KAF57 helical gear worm gear reducer (without motor) series worm gear reducer has the usual characteristics, the machine also uses the form of helical gear worm gear, which makes the structure more reasonable, not only changing the transmission efficiency and changing the load capacity higher than Single-stage worm gear drive, but also reduces the space occupation in the structural layout, and at the same time can obtain a larger transmission ratio under similar volume conditions.It is more conducive to device configuration.The machine can be used in combination with various speed reduction and gearboxes to meet different usage requirements.

Feature
1.High modular design, with independent intellectual property rights.
2.German worm gears are used to handle worm gears.
3.Through special gear geometry, it has high torque, high efficiency and long life cycle.
4.It can realize the direct combination of two sets of gearboxes.
5.Installation method: foot installation, flange installation, torque arm installation.
6.Output shaft: solid shaft, hollow shaft.


Application
1.Chemical and Environmental Protection
2.Metal Processing
3.Building Construction
4.Agriculture and Food
5.Textile and Leather
6.Forest and Paper
7.Car Wash Machinery

Product Parameters

shell material

Cast Iron / Ductile Iron

shell hardness

HBS190-240

gear material

20crmnti alloy steel

Gear Surface Hardness

HRC58°~62°

Gear Core Hardness

HRC33~40

Input/Output Shaft Material

42crmo alloy steel

Input/Output Shaft Hardness

HRC25~30

Gear machining accuracy

Precision grinding, grade 6~5

lubricating oil

GB L-CKC220-460, shell withstand voltage 220-460

heat treatment

Tempering, bonding, quenching, etc.

effectiveness

94%~96% (depending on transmission stage)

noise (maximum)

60~68dB.

Temperature rise (maximum)

40ºC

Temperature rise (oil) (maximum)

50ºC

vibration

≤20.μm.

cringe

≤20arcmin.

Bearing brand

Chinese brand bearings, HRB / LYC / ZWZ / C&U. or other brand requirements, SKF, FAG, INA, NSK

Oil seal brand

NAK --- Taiwan or other brand requirements

Detailed Photos

K series reducer has the following models:

K37 K47 K57 K67 K77 K87 K97 K107 K127 K157 K167 K187

KA37 KA47 KA57 KA67 KA77 KA87 KA97 KA107 KA127 KA157 KA167 KA187

KF37 KF47 KF57 KF67 KF77 KF87 KF97 KF107 KF127 KF157 KF167 KF187

KAF37 KAF47 KAF57 KAF67 KAF77 KAF87 KAF97 KAF107 KAF127 KAF157 KAF167 KAF187

KAZ37 KAZ47 KAZ57 KAZ67 KAZ77 KAZ87 KAZ97 KAZ107 KAZ127 KAZ157 KAZ167 KAZ187

KAT37 KAT47 KAT57 KAT67 KAT77 KAT87 KAT97 KAT107 KAT127 KAT157 KAT167 KAT187

KAB37 KAB47 KAB57 KAB67 KAB77 KAB87 KAB97 KAB107 KAB127 KAB157 KAB167 KAB187
High-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeHigh-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeHigh-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeHigh-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeHigh-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeHigh-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeHigh-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-Life

 

Quality Control Standards

1. Body / Box Body
(1) The section of the cover and the body shall be smooth and smooth to ensure tight assembly. Check the contact tightness of the section, that is, the insertion depth of the plug ruler less than 0.05mm shall not be greater than 1 / 3 of the section.
(2) The upper cover and the body shall not crack, and the kerosene inspection shall not contain leakage.
 
2. Dute Line Cylindrical Gear
(1) The gear shall not have defects in burrs, cracks, fractures, etc.
(2) gear engagement that the tooth height and tooth width is not greater than 20%.
(3) gear must be correctly engaged after assembly and its contact area shall meet the provisions in Table 1.
(4) The side clearance of gear engagement shall meet specified in Table 2.
(5) The top gap of the gear engagement is 0.2~0.3m (m is the normal modulus).
(6) Check the side and top clearance of the gear by pressure lead method and if not in accordance with Articles (4) and (5), the center distance may be corrected in Table 2 and (5)
(7) The center distance limit deviation of both gears shall meet the provisions in Table 3.
(8)The parallelism of the gear centerline on the tooth width is not greater than that specified in Table 4

(9)The radial beat of the gear rim shall not be greater than that specified in Table 5
(10)The maximum allowable wear value of tooth thickness at the gear section circle shall meet Table 6.
 

3. Bevel Gear Wheel
(1) The gear must be smooth without burrs, scars, cracks, etc.
(2) The limit deviation of the clip angle of the gear shaft is specified in Table 7.
(3) The displacement of gear centerline shall not be greater than specified in Table 8 and the displacement inspection method is shown in FIG. 4.
(4) The side gap of gear engagement shall meet the provisions in Table 9
(5) Top gap of gear engagement is 0.2~0.3m.(The m is the large-end module number)
(6) The displacement of the gear cone shall not be greater than that specified in Table 10

Company Profile

High-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeOcheng machinery equipment is subcompany of China YanFeng group ,which was found in 1987 .The company'existing plant area is 60000 square meters.It has advanced experimental test equipment and production line in the industry,In recent years,it has spent 30 million yuan to purchase more than 30 high-precision CNC machine tools,more than 200 various types of machine tools ,and fixed assets of more than 500 million yuan.
 
We specializing in R & D and manufacturing  of various gear reducers, different types of chillers, film blowing machines, bag making machines, bubble film machines, printing machines, recycling machines ,motorcycle accessories and other machine assembly parts etc.we have got certificate such as ISO9001 and etc ,Who provide professional NON-STANDARD products with complete design and customization to satisfy your requirement.
 
We has gathered a batch of outstanding professional team with more than 10 years' experience in this industry. Adopting brand-new modulation, the productions of our company are featured by short delivery time, high performance and more stable operation.
 
Our products sell well all over the country and are exported to Southeast Asia, the Middle East, Central Asia, Russia, Europe, South America, North America, Africa, dozens of countries and regions, winning a good market response and customer reputation.
 
We pay close attention to internal management, after-sales service, scientific and technological progress and information. We continue to grow and develop at the same time.

High-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeHigh-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-LifeHigh-Torque Parallel-Shaft-Helical Variations Speed Reducer Transmission Gearbox Reduction Stability and Long-Service-Life

FAQ

Q:Where is your product mainly exported?

A:Our products are mainly exported to Japan, the United States, Germany, Southeast Asia and other countries and regions. Our customers include many OEM customers specializing in construction machinery. We have partnered with several of the Fortune 500 companies to become one of their major foundry suppliers in China.

Q:How to provide goods?

A:Usually we will ship the goods to the sea. The factory is only 460 kilometers away from the port. It is very convenient and convenient to transport the goods to any other country. Of course, if your cargo is very urgent, Ningbo Airport and Shanghai Airport are also nearby.

Q:What is the payment term?

A:When we provide you with a quotation, we will negotiate with you: EXW, FCA, FOB, CIF, CRF, DAP Etc. For mass production, you need to pay 30% of the deposit before production and 70% of the balance before shipment. Our most common way is T/T.

Q:How to ensure the quality of your products?

A:First, we will check after each process. For finished products, according to customer requirements and international standards.

Q:How many employees does your company have?

A:We now have more than260 employees, including 36 engineers and 16QCs.

Q:What is the ability of your company?

A:We have a number of production lines with a monthly production capacity of 1,600 units and an annual production capacity of 20,000 units.

Q:What information should we provide before placing an order about gear reducer ?

A:a) Type of gearbox, ratio, input and output type, input flange, mounting position and motor information.
b) Shell color.

Q:Can we purchase 1 piece for each product for quality inspection?

A:Yes, we are very happy to accept the test order for quality inspection.

Q:How long is your delivery time?

A:If the goods are in stock, it is usually 5-10 days. If the goods are not in stock, it is 15-30 days.

Q:Can you customize the product?

A:Yes, we can provide customized products based on customer's drawings or samples.

Q:What applications does your product apply to?

A:Our gearboxes are widely used in textile, food processing, beverage, chemical, escalator, automatic storage equipment, metallurgy, tobacco, environmental protection, logistics and other fields. 

Q:What products can you offer?

A:We specialize in gear reducer film blowing machines, bag making machines, bubble film machines

Q:Are you a direct manufacturer or a trading company?

A:We have our own factory and 2 machining centers, and we also have our own international sales department. We produce and sell ourselves.

Q:How long can I receive feedback after we ask?

A:We will respond to you within 12 hours of the working day.


 

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